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Quality & Packing · AQL 2.5 · 5-stage inline check

Quality by habit,
not occasion.

Sri Jayaprabha Exports applies AQL 2.5 as a final gate and a five-stage inline check at key sewing operations — so defects are caught at the seam, not at the audit. Third-party inspectors are accommodated on request at no additional lead-time cost.

No. 01 · Inline Quality

Caught at the seam,
not the audit.

Inline quality control, sewing floor Plate · Inline QC, sewing floor

Five inline check gates are embedded in the production flow — before a panel moves forward, a supervisor checks the critical operation against the approved spec. This approach catches construction defects at the earliest possible point, before the garment is assembled and rework is expensive.

Gate
Stage
What is checked
IC-01
Cutting release
Fabric GSM, width, shrinkage vs approved spec
IC-02
Collar & cuff set
Seam alignment, stitch density, finish
IC-03
Sleeve insertion
Pitch mark accuracy, pucker check
IC-04
Side seam & hem
Measurement against spec sheet, hem depth
IC-05
Print / embroidery
Strike-off match, registration, ink bleed
No. 02 · Final Inspection

AQL 2.5 —
the export standard.

01

Measurement Check

Every sampled garment is measured against the approved spec sheet — chest, length, sleeve, neck — and tolerance is held to the buyer's stated allowance. Out-of-tolerance pieces are pulled and reworked before the lot ships.

02

Workmanship Inspection

Seam integrity, stitch consistency, bartack placement, and thread-end trimming are assessed on every sampled piece. Open seams, skip stitches, or uneven hems result in lot rejection at that gate.

03

Print & Label Check

Print registration and colour density are matched against the approved strike-off. Label placement, hangtag attachment, and care-label orientation are verified against the buyer's packing instructions.

04

Shade Consistency

All pieces in the consignment are cross-checked for shade consistency within size sets and across size ratios — critical for buyers distributing to multiple retail doors from a single lot.

No. 03 · Third-Party Inspection

Your inspector,
our floor.

Third-party quality inspection, export lot Plate · Export lot pre-shipment inspection

Sri Jayaprabha Exports accommodates third-party inspection at any stage — pre-production, in-line, or pre-shipment — without additional lead-time charges. Buyers who use SGS, Bureau Veritas, Intertek, or a sourcing-agent QC team can book access through the RFQ conversation.

The production schedule is communicated in advance so the inspector can plan travel to Tirupur. Inspection access is provided to all areas of the floor relevant to the order. No advance restriction on what can be checked.

Standard accommodated: AQL 2.5 (major defects 1.5 / minor defects 4.0) — the global export benchmark for garments.

No. 04 · Packing Specifications

Packed to
your spec.

Garment packing and export cartons Plate · Export packing, Tirupur

Packing is executed to the buyer's written packing instruction — polybag, hanger, or retail-box presentation. Cartons are marked with buyer's shipping marks and lot reference. Packing list and commercial invoice are prepared to buyer specification.

Code
Packing type
Detail
PK-01
Flat-fold polybag
Individual polybag, size sticker, barcode label
PK-02
Hanger pack
Hanger + polybag, header card option available
PK-03
Retail gift box
Rigid or collapsible box, tissue wrap, ribbon
PK-04
Set / combo pack
2–5 piece sets, window-box or band packing
PK-05
Institutional bulk
Dozen-pack or bulk-carton for hospitality buyers
No. 05 · The Standard

Quality by habit,
not occasion.

Sri Jayaprabha Exports quality standard Plate · Production floor, Tirupur
The house standard

The five inline gates and the AQL 2.5 final inspection are applied to every order — not just audited lots or large-volume buyers. A 500-piece baby bodysuit order goes through the same procedure as a 10,000-piece T-shirt run. That is how a small house maintains a consistent reputation over three decades.

Dr. Rangasamy personally reviews the inspection report before dispatch sign-off is given. No consignment leaves without that review.

AQL 2.5
Final inspection standard
5 gates
Inline check points
Open the conversation

Talk to Dr. Rangasamy
about the quality,
the lead time, the price.

Open RFQ form → Direct line